Product Description
|
General Products |
Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc. |
| Main blank Process for Steel Casting |
Investment casting (wax mold made by middle temperature wax) /Precision casting ; |
| Blanks Tolerance -Casting Tolerance | CT7-8 for Lost wax Casting Process CT4-6 for Investment casting Process |
| Applicable Material | Stainless Steel: CF8, CF8M, . G-X6CrNiMo1810, G-X7CrNiNb1189, SUS 304, 304L, 316, 316L. OR According to customer requirement Carbon steel, Low Carbon steel, middle carbon steel, G35, G45, WCB, WCA, WCC, ISO 340-550, Alloy Carbon steel: G25CrMo4, Heat Resistant Steel, Copper alloy |
| Casting Blank Size /Dimensions | 2 mm-600mm / 0.08inch-24inch according to customer requirement |
| Casting Blank Weight | Range from 0.01kg-85kg |
| Applicable Machining Process |
CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and etc. |
| Machining Tolerance | From 0.005mm-0.01mm-0.1mm |
| Machined Surface Quality | Ra 0.8-Ra3.2 according to customer requirement |
| Applicable Heat Treatment |
Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching |
| Applicable Finish Surface Treatment | Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting, |
| MOQ | For casting: 200pcs For machining: 50pcs |
| Lead Time | 45days from the receipt date of deposit for stainless steel aisi 304 casting |
Products shown here are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within CZPT group of companies. CZPT policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.
Product Profile
Â
| 1. Marterial percentage | alloy steel:45% carbon steel:35% stainless steel:10% iron:10% |
| 2. Casting weight percentage | 0.1-5kg:40% 5-20kg:30% 20-40kg:20% above 40kg:10% |
| 3. Industry percentage | Components for train & railway: 25% Components for automobile & truck: 30% Components for construction machinery & forklift: 25% Components for agricultural machinery: 10% Other machinery compponents: 10% |
| 4. Globa market share | United States:30% Europe:35% Japan& Korea:15% Domestic market:15% Other:5% |
| 5. Production capacity | Production Capacity: 20,000 tons / year The Current Production Output: 15,000 tons / year Open Capacity Percentage: 25% |
Manufacturing Process
Process design⇒ Tooling making ⇒ Wax injection ⇒Wax pattern assembly⇒ Mold preheat ⇒ Wax removal ⇒Stuccoing ⇒Dipping Casting⇒ Mold shake out ⇒Work piece cut-off ⇒ Grinding ⇒ Pack& transport ⇒ Final inspection ⇒Machining ⇒ Heat treatment
APQP and Inspection Report
Â
| APQP-Casting 1. Process Flow Diagrams 2. Control Plan 3. Process FMEA 4. Casting Process Instruction 5. Solidification Simulation Report 6. Heat Treatment Work Instruction 7. Casting Final Quality Control WI 8. Visual Inspection VI For Surface Irregularities |
Inspection Report-Casting 1. Material Test Report(A) 2. Material Test Report(B) 3. Magnetic Particle Inspection Report 4. Ultrasonic Examination Report 5. Radiographic Test Report 6. Destructive Test Report 7. Coating Test Report 8. Visual Inspection Report 9. Casting Inspection Report |
| APQP-Machining 1. Process Flow Diagrams 2. Control Plan 3. Process FMEA 4. Machining Process Instruction 5. Gauge List And Validation Plan 6. Final Quality Control |
Other Quality Document 1. PPAP Checklist 2.Measurement System Analysis Study 3. Process Capability Studies 4. Corrective Action Report(8D) 5. Packaging Instruction |
|
Inspection Report-Machining 1. Dimensional Inspection Report(A) 2. Dimensional Inspection Report(B) 3. CMM Report |
|
Key Testing Equipment
|
Application |
|||||
|
• Agricultural equipment |
• Armament |
• Automobile industry |
• Computing equipment |
• Medical / dental instruments |
• Measuring instruments |
|
•Miscellaneous equipment |
•Pharmaceutical industry |
• Orthopedic implants |
• Safety equipment |
• Petrochemical industry |
• Industrial valves |
|
•Fixing and movable equipment |
• Sanitary fittings |
• General machinery |
• Pumps and general connections |
• Food and beverage processing |
• Instrumentation equipment |
Â
Technical Support:
ZheJiang CZPT is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, CZPT WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.
Quality Control:
1) Checking the raw material after they reach our factory——- Incoming quality control ( IQC)
2) Checking the details before the production line operated
3) Have full inspection and routing inspection during mass production—In process quality control(IPQC)
4) Checking the goods after they are finished—- Final quality control(FQC)
5) Checking the goods after they are finished—–Outgoing quality control(OQC)
Â
Send Inquiry>>>
Â
Our Company
ZheJiang CZPT Machinery Manufacture Co., Ltd.
–Branch of CZPT Industry Ltd.
We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system.
With keeping manufacturing process design, quality plHangZhou, key manufacturing processes and final quality control in house.
We are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market.
To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies.
These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging.
During the early involvement of the customer’s design process we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach.
You are welcome to contact us for technical enquiry and business cooperation.
Our Team
Why Choose Us ?
Â
YOUR DESIGN WE HELP TO ACHIEVE, AS YOUR SINCERE PARTNER
1. Over 15 years professional manufacture experience. → We know better to your needs.
2. One-stop Service of Custom mold design from Initial drawing design, Material selection assistance, Mold structure/Mold flow analysis, Trial & mass production to Final assembly & shipment. → To ensure you get finished products with good assembly function.
3. High skilled and well-trained working team under good management environment. → To make sure high quality of your products.
4. Large and strong production capacity. → To meet your high demands very well.
5.Best price based on same quality requirements. →To help your project with most economical solution.
6. We have very strict quality control process as below. → To deliver the qualified products for you.
In coming Quality control (IQC) : All incoming raw material are checked before used.
In process quality control (IPQC) : Perform inspections during the manufacturing process.
Final quality control (FQC) : All finished goods are inspected according to our quality standard for each products.
Outgoing Quality Control (OQC) : Our QC team will 100% full inspection before it goes out for shipment.
7.Reliable Package & flexible in-time delivery. →To guarantee the product are well received in your side.
8. 24 hours on-line service with quick response. → To support your any inquiry or question.
Customer photos
Â
Core Competence
Advantages 1:High Engineering and Technical Capability
* An industry’s senior engineering technical team , with special skills and rich experience in product design, casting ,heat treating and machining fields.
* Based on customer needs, in the beginning of product development, offer a solution, casting design, by structural component designed to casting parts, optimize the product design, then reduce costs and creating the more value for the customers.
* Special Techniques Enable us to Be Competent with Those Difficulties at Wax Injection & Shell Making Procedures When Manufacturing the Parts with Inner-Sophisticated-Structures.
* Use casting simulation analysis system software, try our best to ensure the success of the one-time trial sample.
Advantages 2: Advanced Inspection Equipment & Strong Quality Assurance Capacity
* Our testing equipments are not only leading in the industry, and also has a very complete range, they are hardware guarantee to ensure us continue to provide high-quality products for our customers.
* Carrying out ISO9001 and TS16949 quality management system, full implementation of 5S and Kanban site management, which is software guarantee of the quality.
* IQC, IPQC and FQC quality management team to control the whole production process, effectively prevent the generation of unqualified product.
* Our casting’ PPM ≤1000 Machining ‘ PPM ≤600
* We sticks to the quality management philosophy that “Starting from the customer needs and ending with their satisfaction,focusing on customer demands and exceeding their expectations”
Advantages3: Good Customer Service
* CZPT can provide customers with good service, our staff have abundant commercial experience, good language ability, and rich foundry or mechanical background. We are committed to providing customers with accurate, careful and speedy service.
* Quotation, Quality Complaints and Email Response can usually be quickly and efficiently feedback within 48 hours.
* We have carried out an information-based management which is driven by an ERP and PMC system, to ensure on time delivery rate:95%
Advantages 4: Powerful Deep-processing Ability It is our core competitive ability in the industry
* Machining capability as the same as casting, the machining facility is fully independent from the casting foundry and has an independent management team and tailored business model to suit.
* CZPT has completed a transformation and upgraded to a deep-processing manufacturer with expanded production capabilities and is committed to be equipped with other capabilities except casting, we focus on developing terminal products for top-end markets.
* High technical content in machining, and casting with sheet metal, welding, assembling, CZPT has the most competitive advantage, it is the good choice for you.
Packaging & Shipping
1, Bundles Packing: Inside: packed with plastic protective film to protect each piece. Outside: Wrap to be bundles by waterproof
craft paper or EPE film.
2, Carton Packing: Inside: Each pcs pack in 1 plastic bag. Outside: Numbers of quantity put in 1 carton.
3, Wood Pallet Packing: Inside: Bundles or cartons packing; Outside: Numbers of bundles or cartons laden on 1 wood pallet.
4, Customized Packing As Clients Request is Available.
FAQ:
1. Are you a manufacturer or a trading company?
We are a professional manufacturer with over 15 years’ export experience for designing and producing vehicle machinery parts.
2. How can I get some samples?
If you need, we are glad to offer you samples for free, but the new clients are expected to pay the courier cost,
and the charge will be deducted from the payment for formal order.
3. Can you make casting according to our drawing?
Yes, we can make casting according to your drawing, 2D drawing, or 3D cad model. If the 3D cad model can be supplied,
the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved.
4. Can you make casting based on our samples?
Yes, we can make measurement based on your samples to make drawings for tooling making.
5. What’s your quality control device in house?
We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of casting
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Casting Method: | Investment Casting |
|---|---|
| Casting Form Material: | G25crmo4, G35, Wcb |
| Casting Metal: | Cast Steel |
| Casting Form Usage Count: | Permanent |
| Surface Treatment: | Dacromat Coating, Finish Painting |
| Surface Roughness: | 0.005mm-0.01mm-0.1mm |
| Samples: |
US$ 4.56/kg
1 kg(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do PTO drive shafts ensure efficient power transfer while maintaining safety?
PTO (Power Take-Off) drive shafts are designed to ensure efficient power transfer while prioritizing safety. These drive shafts incorporate various mechanisms and features to achieve both objectives. Here’s a detailed explanation of how PTO drive shafts ensure efficient power transfer while maintaining safety:
1. Robust Construction:
PTO drive shafts are typically constructed using high-quality materials such as steel or composite materials that offer strength and durability. The robust construction allows them to withstand the torque and power demands of the application, ensuring efficient power transfer without excessive flexing or deformation that could result in energy loss or premature failure.
2. Precise Alignment:
Efficient power transfer requires precise alignment between the PTO drive shaft, the primary power source (e.g., engine, transmission), and the implement or equipment being driven. Misalignment can lead to power loss, increased wear, and potential safety hazards. PTO drive shafts are designed with adjustable lengths or flexible couplings to accommodate variations in equipment size and ensure proper alignment, maximizing power transmission efficiency.
3. Connection Safety Features:
PTO drive shafts incorporate safety features to prevent accidents and minimize the risk of injury. One common safety feature is the use of shear pins or torque limiters. These components are designed to break or slip under excessive torque, protecting the drive shaft and connected equipment from damage. By sacrificing the shear pin, the PTO drive shaft disengages in case of overload, ensuring the safety of operators and preventing costly repairs.
4. Overload Protection:
Overload protection mechanisms are crucial for maintaining safety and preventing damage to the PTO drive shaft and associated equipment. Clutch systems or slip clutches can be employed to disengage the drive shaft when excessive torque or speed is encountered. These mechanisms allow the drive shaft to slip or disengage momentarily, preventing damage and reducing the risk of injury to operators or bystanders.
5. Shielding and Guarding:
PTO drive shafts are often equipped with shielding and guarding to prevent contact with moving parts. These protective covers ensure that operators and bystanders are shielded from rotating shafts, universal joints, and other potentially hazardous components. Proper shielding and guarding reduce the risk of entanglement, entrapment, or accidental contact, enhancing overall safety.
6. Compliance with Safety Standards:
PTO drive shafts are designed and manufactured to comply with relevant safety standards and regulations. These standards, such as ISO 500-1, specify requirements for power transmission components, including PTO drive shafts. Compliance with these standards ensures that the drive shafts meet necessary safety criteria and undergo rigorous testing to ensure their reliability and performance.
7. Regular Maintenance and Inspection:
Maintaining the safety and efficiency of PTO drive shafts requires regular maintenance and inspection. Operators should follow recommended maintenance schedules, including lubrication, inspection of components, and replacement of worn or damaged parts. Regular inspections help identify potential safety issues, such as worn bearings, damaged shielding, or compromised safety features, allowing for timely repairs or replacements.
8. Operator Training and Awareness:
Efficient power transfer and safety also depend on operator training and awareness. Operators should receive proper training on the safe operation and maintenance of PTO drive shafts. This includes understanding safety procedures, recognizing potential hazards, and being aware of the risks associated with improper use or maintenance. Promoting a culture of safety and providing ongoing training helps ensure that PTO drive shafts are used correctly and that potential risks are minimized.
By incorporating robust construction, precise alignment, connection safety features, overload protection, shielding and guarding, compliance with safety standards, regular maintenance and inspection, and operator training and awareness, PTO drive shafts can achieve efficient power transfer while maintaining a high level of safety. These measures help prevent accidents, protect equipment and operators, and ensure reliable and effective power transmission in various applications.
How do PTO drive shafts enhance the performance of tractors and agricultural machinery?
PTO (Power Take-Off) drive shafts play a critical role in enhancing the performance of tractors and agricultural machinery. They provide a reliable and efficient power transmission mechanism, enabling various functions and improving overall productivity. Here’s how PTO drive shafts enhance the performance of tractors and agricultural machinery:
1. Versatility and Compatibility:
PTO drive shafts are designed to be versatile and compatible with a wide range of agricultural implements and machinery. They come in standardized sizes and configurations, allowing easy connection and disconnection of implements. This compatibility enables farmers and operators to quickly switch between different implements, such as plows, mowers, balers, and seeders, without the need for significant equipment changes or modifications. The versatility of PTO drive shafts enhances the flexibility and efficiency of agricultural machinery, allowing them to perform multiple tasks with ease.
2. Power Transfer:
One of the primary functions of PTO drive shafts is to transfer power from the tractor’s engine to various agricultural implements. They transmit rotational power at a consistent speed, enabling the implements to perform their intended tasks efficiently. This direct power transfer eliminates the need for separate engines or motors on each implement, which saves both time and resources. PTO drive shafts provide a reliable and efficient means of power transmission, ensuring optimal performance of agricultural machinery.
3. Increased Productivity:
By enabling the connection of different implements, PTO drive shafts significantly contribute to increased productivity. Tractors equipped with PTO drive shafts can quickly switch between tasks, such as plowing, planting, and harvesting, without the need for extensive downtime or equipment changes. This allows farmers to make the most efficient use of their machinery and complete tasks in a timely manner. The ability to easily connect and disconnect implements through PTO drive shafts enhances overall productivity in agricultural operations.
4. Time Efficiency:
PTO drive shafts play a crucial role in saving time during agricultural tasks. They eliminate the need for manual or animal-driven labor, allowing for faster and more efficient operations. With PTO drive shafts, agricultural machinery can perform tasks such as plowing, tilling, and mowing at a consistent and efficient pace. This time efficiency increases the overall productivity of the farm and enables operators to cover larger areas in less time.
5. Precise Power Control:
PTO drive shafts offer precise power control, allowing operators to adjust the rotational speed of the implements according to the requirements of the task. This control is particularly valuable in tasks such as mowing or spraying, where different vegetation or crop types may require specific power settings. With PTO drive shafts, operators can fine-tune the power output to achieve optimal results, ensuring efficient and effective performance of agricultural machinery.
6. Reduced Operator Fatigue:
The use of PTO drive shafts reduces the physical strain on operators. Instead of relying on manual force or animal power to operate implements, operators can harness the power transmitted through the PTO drive shaft. This reduces fatigue, allowing operators to work for longer durations without excessive exhaustion. Reduced operator fatigue contributes to increased productivity and overall performance in agricultural tasks.
7. Integration with Modern Technology:
PTO drive shafts can integrate with modern tractor technology and control systems. This integration allows for convenient and precise control of the PTO engagement and disengagement, rotational speed, and other parameters. Tractors equipped with PTO drive shafts can be integrated with GPS guidance systems, precision farming technologies, and data management systems, further enhancing performance and efficiency in agricultural operations.
8. Ease of Maintenance:
PTO drive shafts are typically designed for ease of maintenance. They often feature accessible lubrication points, inspection ports, and replaceable components, making it easier to keep them in good working condition. Regular maintenance ensures optimal performance, reduces the risk of unexpected breakdowns, and maximizes the efficiency of tractors and agricultural machinery.
In summary, PTO drive shafts enhance the performance of tractors and agricultural machinery by providing versatility, enabling power transfer, increasing productivity, saving time, offering precise power control, reducing operator fatigue, integrating with modern technology, and facilitating maintenance. With the capabilities offered by PTO drive shafts, farmers and operators can achieve efficient and effective operation of their machinery, ultimately leading to improved agricultural productivity and profitability.
Are there different types of PTO drive shaft configurations based on equipment type?
Yes, there are different types of PTO (Power Take-Off) drive shaft configurations based on the type of equipment they are used with. PTO drive shafts are designed to accommodate the specific requirements of different equipment types, ensuring efficient power transmission and compatibility. Here’s a detailed explanation of some common PTO drive shaft configurations based on equipment type:
1. Tractor PTO Drive Shafts:
Tractors are one of the primary vehicles that utilize PTO drive shafts. Tractor PTO drive shafts are typically configured with a splined connection on one end to attach to the tractor’s PTO output shaft, and a corresponding splined connection on the other end to connect to implements or machinery. The length of the drive shaft can often be adjusted to accommodate variations in equipment sizes and operating conditions. Tractor PTO drive shafts are commonly used in agriculture, landscaping, and other applications where tractors are the primary power source.
2. Implement PTO Drive Shafts:
Implement PTO drive shafts are designed specifically for various types of implements and machinery. These drive shafts often have a splined connection on one end to attach to the implement input shaft, while the other end may have a different type of connection depending on the implement’s design. The specific configuration of implement PTO drive shafts can vary widely based on the implement type, such as mowers, balers, tillers, seeders, sprayers, and harvesters. Implement PTO drive shafts are commonly used in agriculture, construction, and other industries where implements are powered by a primary power source.
3. Truck PTO Drive Shafts:
Trucks, especially heavy-duty trucks, often utilize PTO drive shafts for powering various auxiliary equipment and systems. Truck PTO drive shafts are typically designed to transmit power from the truck’s engine or transmission to hydraulic systems, winches, cranes, or other equipment mounted on the truck. These drive shafts may have different configurations depending on the specific truck model and the intended application. Truck PTO drive shafts can handle higher torque and power requirements compared to drive shafts used in smaller vehicles.
4. Industrial PTO Drive Shafts:
Industrial applications often require PTO drive shafts to power machinery and equipment in sectors such as mining, manufacturing, material handling, and processing. Industrial PTO drive shafts are designed to handle heavy-duty operations and can vary in configuration based on the specific machinery requirements. They may incorporate features such as reinforced construction, larger diameter shafts, and specialized coupling mechanisms to accommodate high torque, speed, and power demands.
5. Specialty PTO Drive Shafts:
In addition to the commonly used configurations mentioned above, there are also specialty PTO drive shafts designed for specific applications. These can include drive shafts for specialized machinery in sectors such as forestry, oil and gas, marine, and construction. These specialty drive shafts may have unique configurations and features tailored to the specific requirements and operating conditions of the equipment they are intended to power.
Overall, PTO drive shaft configurations can vary based on the equipment type and the specific application. The design considerations include factors such as the type of connection, length adjustment mechanisms, torque and power handling capabilities, and any specialized features required by the equipment. By employing different PTO drive shaft configurations, various equipment types can efficiently transfer power from a primary power source to implements, machinery, or auxiliary systems.
editor by CX 2024-04-11