China Hot selling Custom Precision Metal Tractor Pto Drive Shaft

Product Description

General Products
Application/Service Area

Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.
Main blank Process for Steel Casting

Investment casting (wax mold made by middle temperature wax) /Precision casting ;
Lost Wax Casting (wax mold made by low temperature wax)/ Precision casting;
 

Blanks Tolerance -Casting Tolerance CT7-8 for Lost wax Casting Process
CT4-6 for Investment casting Process
Applicable Material Stainless Steel: CF8, CF8M, . G-X6CrNiMo1810, G-X7CrNiNb1189, SUS 304, 304L, 316, 316L.
OR According to customer requirement

Carbon steel, Low Carbon steel, middle carbon steel, G35, G45, WCB, WCA, WCC, ISO 340-550,

Alloy Carbon steel: G25CrMo4, Heat Resistant Steel,

Copper alloy
Brass: HPb59-1, CuZn39Pb1/2/3, CuZn40, C36000, C37710, C67400, etc.
Aluminum Bronze: QAl11-6-6, CuAl10Fe2/3, CuAl10Ni5Fe5, C65500, C95600, C87500
Sn Bronze: CuPb5Sn5Zn5, C83600, C84400, C86500. etc.

Casting Blank Size /Dimensions 2 mm-600mm / 0.08inch-24inch according to customer requirement
Casting Blank Weight Range from 0.01kg-85kg
Applicable Machining Process

CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and etc.
 

Machining Tolerance From 0.005mm-0.01mm-0.1mm
Machined Surface Quality Ra 0.8-Ra3.2 according to customer requirement
Applicable Heat Treatment

Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching
 

Applicable Finish Surface Treatment Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting,
MOQ For casting: 200pcs
For machining: 50pcs
Lead Time 45days from the receipt date of deposit for stainless steel aisi 304 casting

Products shown here are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within CZPT group of companies. CZPT policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.

Product Profile
 

1. Marterial percentage alloy steel:45%
carbon steel:35%
stainless steel:10%
iron:10%
2. Casting weight percentage 0.1-5kg:40%
5-20kg:30%
20-40kg:20%
above 40kg:10%
3. Industry percentage Components for train & railway: 25%
Components for automobile & truck: 30%
Components for construction machinery & forklift: 25%
Components for agricultural machinery: 10%
Other machinery compponents: 10%
4. Globa market share United States:30%
Europe:35%
Japan& Korea:15%
Domestic market:15%
Other:5%
5. Production capacity Production Capacity: 20,000 tons / year
The Current Production Output: 15,000 tons / year
Open Capacity Percentage: 25%

Manufacturing Process

Process design⇒ Tooling making ⇒ Wax injection ⇒Wax pattern assembly⇒ Mold preheat ⇒ Wax removal ⇒Stuccoing ⇒Dipping Casting⇒ Mold shake out ⇒Work piece cut-off ⇒ Grinding ⇒ Pack& transport ⇒ Final inspection ⇒Machining ⇒ Heat treatment


APQP and Inspection Report

 

APQP-Casting
1. Process Flow Diagrams
2. Control Plan
3. Process FMEA
4. Casting Process Instruction
5. Solidification Simulation Report
6. Heat Treatment Work Instruction
7. Casting Final Quality Control WI
8. Visual Inspection VI For Surface Irregularities
Inspection Report-Casting
1. Material Test Report(A)
2. Material Test Report(B)
3. Magnetic Particle Inspection Report
4. Ultrasonic Examination Report
5. Radiographic Test Report
6. Destructive Test Report
7. Coating Test Report
8. Visual Inspection Report
9. Casting Inspection Report
APQP-Machining
1. Process Flow Diagrams
2. Control Plan
3. Process FMEA
4. Machining Process Instruction
5. Gauge List And Validation Plan
6. Final Quality Control
Other Quality Document
1. PPAP Checklist
2.Measurement System Analysis Study
3. Process Capability Studies
4. Corrective Action Report(8D)
5. Packaging Instruction

Inspection Report-Machining

1. Dimensional Inspection Report(A)

2. Dimensional Inspection Report(B)

3. CMM Report

Key Testing Equipment

Application

• Agricultural equipment

• Armament

• Automobile industry

• Computing equipment

• Medical / dental instruments

• Measuring instruments

•Miscellaneous equipment

•Pharmaceutical industry

• Orthopedic implants

• Safety equipment

• Petrochemical industry

• Industrial valves

•Fixing and movable equipment

• Sanitary fittings

• General machinery

• Pumps and general connections

• Food and beverage processing

• Instrumentation equipment

 

Technical Support:
ZheJiang CZPT is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, CZPT WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.

Quality Control:
1) Checking the raw material after they reach our factory——- Incoming quality control ( IQC)
2) Checking the details before the production line operated
3) Have full inspection and routing inspection during mass production—In process quality control(IPQC)
4) Checking the goods after they are finished—- Final quality control(FQC)

5) Checking the goods after they are finished—–Outgoing quality control(OQC)

 

Send Inquiry>>>

 

Our Company

ZheJiang CZPT Machinery Manufacture Co., Ltd.
–Branch of CZPT Industry Ltd.

We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system.

With keeping manufacturing process design, quality plHangZhou, key manufacturing processes and final quality control in house.
We are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market.

To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies.
These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging.

During the early involvement of the customer’s design process we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach.

You are welcome to contact us for technical enquiry and business cooperation.

Our Team

Why Choose Us ?

 

YOUR DESIGN WE HELP TO ACHIEVE, AS YOUR SINCERE PARTNER

1. Over 15 years professional manufacture experience. We know better to your needs.

2. One-stop Service of Custom mold design from Initial drawing design, Material selection assistance, Mold structure/Mold flow analysis, Trial & mass production to Final assembly & shipment. → To ensure you get finished products with good assembly function.

3. High skilled and well-trained working team under good management environment. → To make sure high quality of your products.

4. Large and strong production capacity. → To meet your high demands very well.

5.Best price based on same quality requirements. →To help your project with most economical solution.

6. We have very strict quality control process as below. → To deliver the qualified products for you.
In coming Quality control (IQC) : All incoming raw material are checked before used.
In process quality control (IPQC) : Perform inspections during the manufacturing process.
Final quality control (FQC) : All finished goods are inspected according to our quality standard for each products.
Outgoing Quality Control (OQC) : Our QC team will 100% full inspection before it goes out for shipment.

7.Reliable Package & flexible in-time delivery. →To guarantee the product are well received in your side.

8. 24 hours on-line service with quick response. → To support your any inquiry or question.

Customer photos

 

Core Competence

Advantages 1:High Engineering and Technical Capability

* An industry’s senior engineering technical team , with special skills and rich experience in product design, casting ,heat treating and machining fields.
* Based on customer needs, in the beginning of product development, offer a solution, casting design, by structural component designed to casting parts, optimize the product design, then reduce costs and creating the more value for the customers.
* Special Techniques Enable us to Be Competent with Those Difficulties at Wax Injection & Shell Making Procedures When Manufacturing the Parts with Inner-Sophisticated-Structures.
* Use casting simulation analysis system software, try our best to ensure the success of the one-time trial sample.

Advantages 2: Advanced Inspection Equipment & Strong Quality Assurance Capacity

* Our testing equipments are not only leading in the industry, and also has a very complete range, they are hardware guarantee to ensure us continue to provide high-quality products for our customers.

* Carrying out ISO9001 and TS16949 quality management system, full implementation of 5S and Kanban site management, which is software guarantee of the quality.
* IQC, IPQC and FQC quality management team to control the whole production process, effectively prevent the generation of unqualified product.
* Our casting’ PPM ≤1000 Machining ‘ PPM ≤600
* We sticks to the quality management philosophy that “Starting from the customer needs and ending with their satisfaction,focusing on customer demands and exceeding their expectations”

Advantages3: Good Customer Service

* CZPT can provide customers with good service, our staff have abundant commercial experience, good language ability, and rich foundry or mechanical background. We are committed to providing customers with accurate, careful and speedy service.
* Quotation, Quality Complaints and Email Response can usually be quickly and efficiently feedback within 48 hours.
* We have carried out an information-based management which is driven by an ERP and PMC system, to ensure on time delivery rate:95%

Advantages 4: Powerful Deep-processing Ability It is our core competitive ability in the industry

* Machining capability as the same as casting, the machining facility is fully independent from the casting foundry and has an independent management team and tailored business model to suit.
* CZPT has completed a transformation and upgraded to a deep-processing manufacturer with expanded production capabilities and is committed to be equipped with other capabilities except casting, we focus on developing terminal products for top-end markets.
* High technical content in machining, and casting with sheet metal, welding, assembling, CZPT has the most competitive advantage, it is the good choice for you.

Packaging & Shipping

1, Bundles Packing: Inside: packed with plastic protective film to protect each piece. Outside: Wrap to be bundles by waterproof
craft paper or EPE film.

2, Carton Packing: Inside: Each pcs pack in 1 plastic bag. Outside: Numbers of quantity put in 1 carton.

3, Wood Pallet Packing: Inside: Bundles or cartons packing; Outside: Numbers of bundles or cartons laden on 1 wood pallet.

4, Customized Packing As Clients Request is Available.

FAQ:

1. Are you a manufacturer or a trading company?
We are a professional manufacturer with over 15 years’ export experience for designing and producing vehicle machinery parts.

2. How can I get some samples?
If you need, we are glad to offer you samples for free, but the new clients are expected to pay the courier cost,
and the charge will be deducted from the payment for formal order.

3. Can you make casting according to our drawing?
Yes, we can make casting according to your drawing, 2D drawing, or 3D cad model. If the 3D cad model can be supplied,
the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved.

4. Can you make casting based on our samples?
Yes, we can make measurement based on your samples to make drawings for tooling making.

5. What’s your quality control device in house?
We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of casting

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Casting Method: Investment Casting
Casting Form Material: G25crmo4, G35, Wcb
Casting Metal: Cast Steel
Casting Form Usage Count: Permanent
Surface Treatment: Dacromat Coating, Finish Painting
Surface Roughness: 0.005mm-0.01mm-0.1mm
Samples:
US$ 4.56/kg
1 kg(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

pto shaft

How do manufacturers ensure the compatibility of PTO drive shafts with different equipment?

Manufacturers of PTO (Power Take-Off) drive shafts employ various strategies and considerations to ensure the compatibility of their products with different types of equipment. These measures are implemented during the design, manufacturing, and testing phases, and they include:

1. Standardization:

Manufacturers adhere to industry standards and specifications when designing and producing PTO drive shafts. Standards such as ISO 5676 and ASAE S205.6 provide guidelines for dimensions, safety requirements, and performance characteristics. By following these standards, manufacturers can ensure that their drive shafts are compatible with a wide range of equipment that conforms to the same industry standards.

2. Engineering Design:

Manufacturers employ experienced engineers who design PTO drive shafts with compatibility in mind. They consider factors such as torque requirements, speed ratings, operating conditions, and power transfer efficiency. The engineering design process involves selecting appropriate materials, calculating component dimensions, determining connection methods, and considering factors like misalignment compensation. Attention to these design aspects ensures that the drive shafts can handle the demands of different equipment while maintaining compatibility.

3. Customization Options:

Manufacturers often provide customization options to meet specific equipment requirements. Customers can request PTO drive shafts with customized lengths, connection types, and protective features. By offering customization, manufacturers can tailor the drive shafts to fit specific equipment setups, ensuring compatibility with different machines and applications.

4. Compatibility Guidelines:

Manufacturers provide compatibility guidelines and specifications for their PTO drive shafts. These guidelines outline the recommended application, power limits, connection methods, and other relevant information. Equipment manufacturers and end-users can refer to these guidelines to ensure that the PTO drive shafts they select are compatible with their specific equipment and operating conditions.

5. Testing and Validation:

Manufacturers subject PTO drive shafts to rigorous testing and validation procedures. The testing process includes evaluating various performance parameters such as torque transmission, speed ratings, durability, and vibration resistance. By conducting extensive testing, manufacturers verify the compatibility of their drive shafts with different equipment and ensure that they meet or exceed the necessary standards and specifications.

6. Collaboration with Equipment Manufacturers:

Manufacturers often collaborate with equipment manufacturers to ensure compatibility between their PTO drive shafts and the related machinery. By working closely with equipment manufacturers, drive shaft manufacturers can obtain detailed specifications and requirements for the equipment. This collaboration allows for the development of PTO drive shafts that are specifically designed to integrate seamlessly with the equipment, ensuring optimal compatibility and performance.

7. Ongoing Research and Development:

Manufacturers invest in research and development initiatives to continuously improve the compatibility of PTO drive shafts. They stay abreast of industry trends, technological advancements, and evolving equipment requirements. By staying proactive and innovative, manufacturers can develop drive shaft designs that anticipate the compatibility needs of new and emerging equipment technologies.

8. Technical Support and Documentation:

Manufacturers provide technical support and documentation to assist equipment manufacturers and end-users in selecting and installing PTO drive shafts. This support may include detailed installation instructions, troubleshooting guides, and compatibility charts. By offering comprehensive technical resources, manufacturers ensure that the drive shafts are correctly integrated into different equipment configurations.

In conclusion, manufacturers ensure the compatibility of PTO drive shafts with different equipment through standardization, engineering design, customization options, compatibility guidelines, testing and validation, collaboration with equipment manufacturers, ongoing research and development, and providing technical support and documentation. These efforts ensure that PTO drive shafts can be seamlessly integrated into a wide range of equipment, enabling efficient power transfer and reliable operation.

pto shaft

How do PTO drive shafts contribute to the efficiency of agricultural tasks like plowing?

PTO (Power Take-Off) drive shafts play a crucial role in enhancing the efficiency of agricultural tasks, including plowing. They provide a reliable and efficient power transmission mechanism between a tractor or power source and various implements, such as plows. Here’s how PTO drive shafts contribute to the efficiency of agricultural tasks like plowing:

1. Power Transfer:

PTO drive shafts enable the transfer of power from the tractor’s engine to the plow or other implements used for plowing. They transmit rotational power at a consistent speed from the power source to the implement, allowing it to perform the intended task efficiently. This direct power transfer eliminates the need for separate engines or motors on each implement, saving both time and resources.

2. Versatility:

PTO drive shafts are designed to be versatile and compatible with a wide range of agricultural implements. They come in standardized sizes and configurations, allowing different implements to be easily connected and disconnected. This versatility enables farmers to switch between various tasks, including plowing, without requiring significant equipment changes or modifications.

3. Time Efficiency:

By directly transmitting power from the tractor to the plow, PTO drive shafts help save time during agricultural tasks like plowing. They eliminate the need for manual or animal-driven labor, allowing for faster and more efficient plowing operations. This time efficiency increases overall productivity and enables farmers to cover larger areas in less time.

4. Consistent Power Output:

PTO drive shafts provide a consistent power output to the implement, ensuring uniform performance during plowing. They maintain a steady rotational speed, minimizing variations in power delivery and preventing uneven plowing or crop damage. This consistent power output helps achieve reliable and precise results, leading to improved efficiency in the plowing process.

5. Adjustable Speed and Depth:

Many PTO drive shafts offer adjustable rotational speeds, allowing farmers to control the plowing speed according to the specific soil conditions and requirements. This adjustability enables farmers to optimize the plowing process, ensuring efficient soil turnover and seedbed preparation. Additionally, some plows incorporate mechanisms for adjusting the plowing depth, further enhancing flexibility and efficiency.

6. Reduced Operator Fatigue:

The use of PTO drive shafts in plowing reduces the physical strain on operators. Instead of manually exerting force to plow the field, operators can rely on the power transmitted through the drive shaft. This reduces fatigue, allowing operators to work for longer durations without experiencing excessive exhaustion. Reduced operator fatigue contributes to increased productivity and overall efficiency in agricultural tasks.

7. Integration with Tractor Controls:

Modern PTO drive shafts often integrate with the tractor’s control system. This integration enables convenient and precise control of the PTO engagement and disengagement, rotational speed, and other parameters. Such integration enhances the ease of operation, minimizes errors, and improves overall efficiency during plowing and other agricultural tasks.

8. Maintenance and Serviceability:

PTO drive shafts are typically designed for ease of maintenance and serviceability. They often feature accessible lubrication points, inspection ports, and replaceable components, making it easier to keep them in good working condition. Regular maintenance ensures optimal performance, reduces the risk of unexpected breakdowns, and maximizes the efficiency of plowing operations.

In summary, PTO drive shafts significantly contribute to the efficiency of agricultural tasks like plowing. They enable direct and consistent power transfer, offer versatility in implement compatibility, save time, provide adjustable speed and depth control, reduce operator fatigue, integrate with tractor controls, and facilitate maintenance. By leveraging the capabilities of PTO drive shafts, farmers can enhance productivity, streamline operations, and achieve efficient plowing results.

pto shaft

What factors should be considered when selecting the right PTO drive shaft for an application?

When selecting the right PTO (Power Take-Off) drive shaft for an application, several important factors should be considered to ensure optimal performance, safety, and compatibility. Here’s a detailed explanation of the key factors to consider:

1. Power and Torque Requirements:

The power and torque requirements of the application are crucial considerations. It’s essential to determine the maximum power and torque output of the primary power source (e.g., engine, transmission) and match it with the drive shaft’s capacity. Selecting a drive shaft that can handle the required power and torque levels ensures efficient power transmission and prevents overloading or damage to the drive shaft and connected equipment.

2. Speed and RPM Range:

The speed and RPM (Rotations Per Minute) range of the equipment and the primary power source should be taken into account. The drive shaft’s design should be capable of accommodating the desired speed range while maintaining smooth power transmission. It is important to select a drive shaft that can handle the intended operating speeds without excessive vibration, binding, or loss of power.

3. Equipment Size and Configuration:

The size and configuration of the equipment or implement being powered by the PTO drive shaft are crucial factors. The drive shaft’s length should be adjustable or chosen appropriately to ensure proper alignment between the primary power source and the implement input shaft. Additionally, consider any space limitations or clearance requirements within the equipment that may affect the choice of drive shaft configuration.

4. PTO Shaft Connection Type:

The type of connection required between the PTO drive shaft and the primary power source and implement is a significant consideration. Common connection types include splined connections, keyway connections, and quick-detach mechanisms. It is essential to ensure compatibility between the drive shaft’s connection type and the corresponding connections on the power source and implement to achieve a secure and reliable attachment.

5. Safety Features:

Safety features are crucial when selecting a PTO drive shaft. Shear pins, clutches, or other overload protection mechanisms should be considered to prevent damage to the drive shaft and associated equipment in the event of a sudden increase in torque or speed. These safety features help protect against accidents and reduce the risk of injury to operators and bystanders.

6. Environmental Conditions:

The environmental conditions in which the drive shaft will be operating should be taken into account. Consider factors such as temperature extremes, moisture, dust, or corrosive environments. It may be necessary to select a drive shaft with appropriate sealing, coating, or material options to ensure reliable performance and durability in the given conditions.

7. Maintenance and Serviceability:

Consider the accessibility and ease of maintenance for the chosen drive shaft. Ensure that routine maintenance tasks such as lubrication, inspection, and potential repairs can be performed conveniently. Easy serviceability helps minimize downtime and ensures the longevity of the drive shaft.

8. Compliance with Standards and Regulations:

Ensure that the selected PTO drive shaft complies with relevant industry standards and safety regulations. This includes standards for power transmission components, such as ISO 500-1 for PTO drive shafts. Compliance with these standards ensures that the drive shaft meets necessary quality, safety, and performance requirements.

By considering factors such as power and torque requirements, speed range, equipment size and configuration, PTO shaft connection type, safety features, environmental conditions, maintenance and serviceability, and compliance with standards and regulations, one can select the right PTO drive shaft that best suits the specific application’s needs. Proper selection ensures efficient power transmission, safety, and long-term reliability of the equipment.

China Hot selling Custom Precision Metal Tractor Pto Drive Shaft  China Hot selling Custom Precision Metal Tractor Pto Drive Shaft
editor by CX 2024-03-08