Product Description
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Products
Name: Agricultural Machinery and Tractors Spare Parts Forged Alloy Steel Drive Shaft Tractor PTO
Material: 40CrMo
Weight: From .2kg-5kg
Packing: wooden case
Min order: 1000pcs
Customized production is available as your drawings or sample.
| Process | Die Forging | |
| Material | Stainless Steel, Carbon Steel, Alloy Steel | |
| Weight | 0.1Kg~20Kg | |
| Heat Treatment | Quenching, Annealing,Tempering,Normalizing, Quenching and Tempering | |
| Testing instrument | composition testing | Spectrometer, Metallographic microscope |
| Performance testing | Hardness tester, Tensile testing machine | |
| Size Measuring | CMM,Micrometer, Vernier Caliper, Depth Caliper, feeler gauge | |
| Thread Gauge , Height Gauge | ||
| Roughness | Ra1.6~Ra6.3 | |
| Machining Equipment | CNC Center , CNC Machines, Turning, Drilling, Milling, boring machine,Grinding Machines, | |
| Wire EDM,Laser Cutting&Welding, Plasma Cutting &Welding, EDM etc. | ||
| Quality control | Sampling inspection of raw materials and semi-finished products, 100% Inspection of finished products | |
| Surface Treatment | Shot Blast , Powder Coating, Polishing, Galvanized , Chrome Plated | |
| Production Capacity | 60000T / Years | |
| Lead Time | Normally 30 – 45 Days. | |
| Payment Terms | T/T , L/C | |
| Material Standard | ASTM , AISI , DIN , BS, JIS, GB, | |
| Certification | ISO9001:2008, IATF16949:2016 | |
Certificates
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Products Quality Control
Quality control involve the inspection and control of incoming materials, production processes, and finished products.
The quality control process includes,
1 First of all, the incoming raw materials with random sampling are analyzed by metallographic microscope to ensure that the chemical composition meets the production requirements
2 Then In the production process, there are QC staffs timely sampling ensure that the products are free of defects in the manufacturing process, and to coordinate and handle any abnormal quality issues may be occurred.
3 The final step of production process is magnetic particle flaw detector of the metal parts to detect it’s hidden crack or other defects.
4 All the finished metal parts is sampled in proportion and sent to the laboratory for various mechanical performance tests and size measurement, and the surface quality is manually 100% inspected.
The relevant testing equipment pictures are as following:
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Quality Management System Control :
We strictly carry out system management accordance with iso9001 and ts16949 quality standards. And 5S lean production management is implemented on the production site.
The production management site as following:
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Our Advantages:
Brand
Our parent company, HiHangZhou Group, is a world-renowned high-end machinery manufacturing enterprise with 40 domestic subsidiaries and branches and 8 foreign manufacturing plants. Has long-term experience and good reputation in cooperation with world-renowned enterprises.
Technology
We have a complete production process and equipment research and development capabilities for ferrous metals forming. More than 25 years of production experience in forging equipment and casting equipment manufacturers, make us more thoroughly get all the performance of each equipment. One-third of our company’s employees are technician and R&D personnel, ensuring that high-quality products are produced with high efficiency.
Service
We can provide custom and standard manufacturing services with multiple manufacturing process integrations. The quality and delivery of products can be fully guaranteed, and the ability to communicate quickly and effectively.
Culture
The unique corporate culture can give full play to the potential of individuals and provide a strong vitality for the sustainable development of the company.
Social responsibility
Our company strictly implements low-carbon environmental protection, energy-saving and emission-reduction production, and is a benchmark enterprise in local region.
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Company Culture
Our Vision
To become 1 of the leading companies
Our Mission
To become a platform for employees to realize their dream
To become 1 of the transforming and upgrading pacemaker of Chinese enterprises
To set the national brands with pride
Our Belief
Strive to build the company into an ideal platform for entrepreneurs to realize their self-worth and contribute to the society
Values
Improvement is innovation, everyone can innovate
innovation inspired and failures tolerated
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FAQ
1.
Q: Are you a trading company or a manufacturer?
A: Obviously we are a manufacturer of forging products, casting products and also have a high level of machining capabilities.
2.
Q: What series products do your have?
A: We are mainly engaged in forming processing of ferrous metals, including processing by casting , forging and machining. As you know, such machinery parts can be observed in various industries of equipment manufacturing.
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Q: Do you provide samples? is it free?
A: Yes, we commonly provide samples according to the traditional practice, but we also need customers to provide a freight pay-by-account number to show mutual CHINAMFG of cooperation.
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Q: Is OEM available?
A: Yes, OEM is available.
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Q: What’s your quality guarantee?
A: We insist that the survival of the company should depend on the products quality continuous improvement, without which we cannot survive for long. We carry out strictly product quality control for every process from incoming materials, production process to finished products via advanced detection instrument and equipment. We also invite independent third parties to certify our quality and management systems. Till now we have passed ISO/TS16949 and SGS certification .
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Q. How about the Packing?
A: We usually use the iron box, or wooden case, also it can be customized according to customer’s demands.
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Q: What is your minimum order quantity?
A: Yes, we require all international orders to have an minimum order quantity. The quantity is up to the exact products feature or property such as the material, weight, construction etc.
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Q: What is the lead time?
A: Generally our forging products and casting products need to make new dies or molds, the time of making new dies or molds and samples within 30-45 days, and the large batch production time within 30-45 days. it’s also according to the parts structural complexity and quantity.
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Q: What kinds of payment methods do you accept?
A: You can make the payment by T/T or L/C. 30% deposit in advance, 70% balance against the copy of B/L.
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| Processing Object: | Metal |
|---|---|
| Molding Style: | Forging |
| Molding Technics: | Pressure Casting |
| Application: | Agricultural Machinery Parts |
| Material: | Steel |
| Heat Treatment: | Tempering |
| Samples: |
US$ 20/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Are there variations in PTO shaft designs for different types of machinery?
Yes, there are variations in PTO (Power Take-Off) shaft designs to accommodate the specific requirements of different types of machinery. PTO shafts are highly versatile and adaptable components used to transfer power from a power source, such as a tractor or engine, to driven machinery or equipment. The design variations in PTO shafts are necessary to ensure compatibility, efficiency, and safety in various applications. Here’s a detailed explanation of the different PTO shaft designs for different types of machinery:
1. Standard PTO Shafts: Standard PTO shafts are the most common design and are widely used in a variety of applications. They typically consist of a solid steel shaft with a universal joint at each end. These universal joints allow for angular misalignment between the power source and the driven machinery. Standard PTO shafts are suitable for applications where the distance between the power source and the driven machinery remains relatively fixed. They are commonly used in agricultural implements, such as mowers, balers, tillers, and seeders, as well as in industrial applications.
2. Telescopic PTO Shafts: Telescopic PTO shafts feature a telescoping design that allows for length adjustment. These shafts consist of two or more concentric shafts that can slide within each other. Telescopic PTO shafts are beneficial in applications where the distance between the power source and the driven machinery varies. By adjusting the length of the shaft, operators can ensure proper power transmission without the risk of the shaft dragging on the ground or being too short to reach the equipment. Telescopic PTO shafts are commonly used in front-mounted implements, snow blowers, self-loading wagons, and other applications where the distance between the power source and the implement changes.
3. CV (Constant Velocity) PTO Shafts: CV PTO shafts incorporate Constant Velocity joints to accommodate misalignment and angular variations. These joints maintain a constant speed and torque transfer even when the driven machinery is at an angle relative to the power source. CV PTO shafts are beneficial in applications where the driven machinery requires flexibility and a wide range of movement. They are commonly used in articulated loaders, telescopic handlers, self-propelled sprayers, and other equipment that requires continuous power transmission while operating at various angles.
4. Gearbox Driven PTO Shafts: Some machinery requires specific speed or torque ratios between the power source and the driven equipment. In such cases, PTO shafts may incorporate gearbox systems. Gearbox driven PTO shafts allow for speed reduction or increase and can change the rotational direction if necessary. The gear ratios in the gearbox can be adjusted to match the speed and torque requirements of the driven machinery. These PTO shafts are commonly used in applications where the power source operates at a different speed or torque level than the equipment it drives, such as in certain industrial manufacturing processes and specialized machinery.
5. High-Torque PTO Shafts: Some heavy-duty machinery requires high torque levels for power transmission. High-torque PTO shafts are designed to handle these demanding applications. They are constructed with reinforced components, including larger diameter shafts and heavier-duty universal joints, to withstand the increased torque requirements. High-torque PTO shafts are commonly used in equipment such as wood chippers, crushers, and heavy-duty agricultural implements that require substantial power and torque for their operation.
6. Safety PTO Shafts: Safety is a crucial consideration when using PTO shafts. Safety PTO shafts incorporate mechanisms to reduce the risk of accidents and injuries. One common safety feature is the use of protective guards that cover the rotating shaft to prevent accidental contact. These guards are typically made of metal or plastic and are designed to shield the rotating components while allowing the necessary movement for power transmission. Safety PTO shafts are used in various applications where the risk of entanglement or accidental contact with the rotating shaft is high, such as in grass mowers, rotary cutters, and other equipment used in landscaping and agriculture.
These are some of the key variations in PTO shaft designs for different types of machinery. The specific design used depends on factors such as the application requirements, power source characteristics, torque levels, movement flexibility, and safety considerations. PTO shaft manufacturers offer a range of designs to ensure compatibility and efficient power transmission in diverse industries and applications.
How do PTO shafts enhance the performance of tractors and agricultural machinery?
Power Take-Off (PTO) shafts play a crucial role in enhancing the performance of tractors and agricultural machinery. By providing a reliable power transfer mechanism, PTO shafts enable these machines to operate efficiently, effectively, and with increased versatility. Here’s a detailed explanation of how PTO shafts enhance the performance of tractors and agricultural machinery:
1. Power Transfer: PTO shafts facilitate the transfer of power from the tractor’s engine to various agricultural implements and machinery. The rotating power generated by the engine is transmitted through the PTO shaft to drive the connected equipment. This direct power transfer eliminates the need for separate engines or motors on each implement, reducing complexity, weight, and maintenance requirements. PTO shafts ensure a consistent and reliable power supply, enabling agricultural machinery to perform tasks with optimal efficiency and effectiveness.
2. Versatility: PTO shafts provide tractors and agricultural machinery with increased versatility. Since PTO shafts have standardized dimensions and connection methods, a wide range of implements can be easily attached and powered by the same tractor. This versatility allows farmers to quickly switch between different tasks, such as mowing, tilling, planting, and harvesting, without the need for multiple specialized machines. The ability to use a single power unit for various operations reduces costs, saves storage space, and improves overall operational efficiency.
3. Improved Productivity: PTO shafts contribute to improved productivity in agricultural operations. By harnessing the power of tractors, agricultural machinery can operate at higher speeds and with greater efficiency compared to manual or alternative power methods. PTO-driven implements, such as mowers, balers, and harvesters, can cover larger areas and complete tasks more quickly, reducing the time required to perform agricultural operations. This increased productivity allows farmers to accomplish more within a given timeframe, leading to higher crop yields and improved overall farm efficiency.
4. Reduced Labor Requirements: PTO shafts help reduce labor requirements in agricultural operations. By utilizing mechanized equipment powered by PTO shafts, farmers can minimize manual labor and the associated physical effort. Tasks such as plowing, tilling, and harvesting can be performed more efficiently and with less reliance on human labor. This reduction in labor requirements allows farmers to allocate resources more effectively, focus on other essential tasks, and potentially reduce labor costs.
5. Precision and Accuracy: PTO shafts contribute to precision and accuracy in agricultural operations. The consistent power supply from the tractor’s engine ensures uniform operation and performance of the connected machinery. This precision is crucial for tasks such as seed placement, fertilizer or chemical application, and crop harvesting. PTO-driven equipment can provide consistent rotations per minute (RPM) and maintain the necessary operational parameters, resulting in precise and accurate agricultural practices. This precision leads to improved crop quality, reduced waste, and optimized resource utilization.
6. Adaptability to Various Tasks: PTO shafts enhance the adaptability of tractors and agricultural machinery to perform various tasks. With the ability to connect different implements, such as mowers, seeders, sprayers, or balers, via PTO shafts, farmers can quickly transform their tractors into specialized machines for specific operations. This adaptability allows for efficient utilization of equipment across different stages of crop production, enabling farmers to respond to changing needs and conditions in a cost-effective manner.
7. Enhanced Safety: PTO shafts contribute to enhanced safety in agricultural operations. Many PTO shafts are equipped with safety features, such as shields or guards, to protect operators from potential hazards associated with rotating components. These safety measures help prevent entanglement accidents and reduce the risk of injuries. Additionally, by using PTO-driven machinery, farmers can keep a safe distance from certain hazardous tasks, such as mowing or shredding, further improving overall safety on the farm.
8. Integration with Technology: PTO shafts can be integrated with advanced technology and automation systems in modern tractors and agricultural machinery. This integration allows for precise control, data monitoring, and optimization of machine performance. For example, precision guidance systems can be synchronized with PTO-driven implements to ensure accurate seed placement or chemical application. Furthermore, data collection and analysis can provide insights into fuel efficiency, maintenance needs, and overall equipment performance, leading to optimized operation and improved productivity.
In summary, PTO shafts enhance the performance of tractors and agricultural machinery by enabling efficient power transfer, increasing versatility, improving productivity, reducing labor requirements, ensuring precision and accuracy, facilitating adaptability, enhancing safety, and integrating with advanced technologies. These benefits contribute to overall operational efficiency, cost-effectiveness, and the ability of farmers to effectively manage theiragricultural operations.
How do PTO shafts contribute to transferring power from tractors to implements?
PTO shafts (Power Take-Off shafts) play a critical role in transferring power from tractors to implements in agricultural and industrial settings. They provide a reliable and efficient means of power transmission, enabling tractors to drive various implements and perform a wide range of tasks. Here’s a detailed explanation of how PTO shafts contribute to transferring power from tractors to implements:
Power Source: Tractors are equipped with powerful engines designed to generate substantial amounts of mechanical power. This power is harnessed to drive the tractor’s wheels and operate hydraulic systems, as well as to provide power for the attachment of implements through the PTO shaft. The PTO shaft typically connects to the rear or side of the tractor, where the power take-off mechanism is located. The power take-off derives power directly from the tractor’s engine or transmission, allowing for efficient power transfer to the PTO shaft.
PTO Shaft Design: PTO shafts are designed as driveline components that transmit rotational power and torque from the tractor’s power take-off to the implement. They consist of a hollow metal tube with universal joints at each end. The universal joints accommodate angular misalignments and allow the PTO shaft to transmit power even when the tractor and implement are not perfectly aligned. The PTO shaft is also equipped with a safety shield or guard to prevent accidental contact with the rotating shaft, ensuring operator safety during operation.
PTO Engagement: To transfer power from the tractor to the implement, the PTO shaft needs to be engaged. Tractors are equipped with a PTO clutch mechanism that allows operators to engage or disengage the PTO shaft as needed. When the PTO clutch is engaged, power flows from the tractor’s engine through the power take-off mechanism and into the PTO shaft. This rotational power is then transmitted through the PTO shaft to the implement, driving its working components.
Rotational Power Transmission: The rotational power generated by the tractor’s engine is transferred to the PTO shaft through the power take-off mechanism. The PTO shaft, being directly connected to the power take-off, rotates at the same speed as the engine. This rotational power is then transmitted from the PTO shaft to the implement’s driveline or gearbox. The implement’s driveline, in turn, distributes the power to the implement’s working components, such as blades, augers, or pumps, enabling them to carry out their respective functions.
Matching Speed and Power: PTO shafts are designed to match the rotational speed and power requirements of various implements. Tractors often feature multiple speed settings for the PTO, allowing operators to select the appropriate speed for the specific implement being used. Different implements may require different rotational speeds to operate optimally, and the PTO shaft allows for easy adjustment to match those requirements. Additionally, the power generated by the tractor’s engine is transmitted through the PTO shaft, providing the necessary torque to drive the implement’s working components effectively.
Versatility and Efficiency: PTO shafts offer significant versatility and efficiency in agricultural and industrial operations. They allow tractors to power a wide range of implements, including mowers, balers, tillers, sprayers, and grain augers, among others. By connecting implements directly to the tractor’s power source, operators can quickly switch between tasks without the need for separate power generators or engines. This versatility and efficiency streamline workflow, reduce costs, and increase overall productivity in agricultural and industrial settings.
Safety Considerations: While PTO shafts are essential for power transmission, they can pose safety risks if mishandled. The rotating shaft and universal joints can cause severe injuries if operators come into contact with them while in operation. That’s why PTO shafts are equipped with safety shields or guards to prevent accidental contact. Operators should always ensure that the safety shields are in place and secure before engaging the PTO shaft. Proper training, adherence to safety guidelines, and regular maintenance of PTO shafts and associated safety features are crucial to ensuring safe operation.
In summary, PTO shafts are vital components that enable the transfer of power from tractors to implements in agricultural and industrial applications. They provide a reliable and efficient means of power transmission, allowing tractors to drive various implements and perform a wide range of tasks. By engaging the PTO clutch and transmitting rotational power through the PTO shaft, tractors power the working components of implements, providing versatility, efficiency, and productivity in agricultural and industrial operations.
editor by CX 2024-01-22